Precision engineering of over 11,000 sqm custom wool carpets for Sheraton Hotel, featuring advanced
01 Nov 2026
Coastal Elegance & Engineering Precision: Sheraton Hotel Custom Carpet Project
Over 11,000 Sqm of Bespoke Hand-Tufted Wool and High-Density Axminster Carpets Manufactured for Five-Star Hospitality Excellence
Project Name
Sheraton Hotel Project
Total Contract Area
11,000+ Sqm
Material Specifications
NZ Wool Hand-Tufted / 80-20 Axminster
Specialized Engineering
Curved Radius Survey & Alignment
Architectural Vision: Harmonizing Maritime Culture with Luxury Hospitality
Dongsheng Carpet executed the comprehensive floor covering solution for the landmark Sheraton Hotel, designing, manufacturing, and supplying over 11,000 square meters of custom high-end carpets. Positioned in a vibrant coastal location, the hotel demanded an interior narrative that subtly incorporates ocean elements while upholding the rigorous aesthetic and performance standards of world-class hospitality groups.
Working closely with global architectural firm design directives, our creative team translated local maritime heritage and historical motifs into fluid flooring patterns. Deep ocean blues, shimmering gold accents, and organic wave lines interwait throughout the public areas, creating an immersive sensory journey for international guests.
Spatial Differentiation & Technical Product Matrix
To satisfy distinct functional requirements across high-traffic zones, executive suites, and ceremonial halls, Dongsheng deployed a dual-manufacturing material system:
Grand Lobby Lounge, Guest Rooms & Pre-Function Foyer: Crafted with 100% New Zealand Wool Premium Hand-Tufted Carpet. Featuring a substantial yarn weight of 5.5 lbs/sqm and a dense 12mm pile height, this construction delivers unparalleled tactile softness, sound absorption, and luxurious underfoot comfort. The lobby carpet incorporates dynamic blue wave gradients with hand-carved relief detailing, embodying the spirit of the sea.
Curved Corridors, Ballrooms & Meeting Facilities: Manufactured using high-density Woven Axminster Carpets (7x10 gauge, 9mm pile height, 80% New Zealand Wool / 20% Anti-Static Nylon blend). This precise construction ensures maximum dimensional stability, superior heavy-traffic resilience, and optimal flame resistance essential for public assembly areas.
Solving A&D Pain Points: Curved Corridor CAD Geometry & Precision Matching
One of the most complex challenges encountered by interior design studios and fitting contractors in large-scale hotel projects is the accurate layout execution of curved architectural corridors. Standard rectangular carpet weaving frequently results in pattern misalignment, severe installation waste, or unsightly seam gaps along sweeping arc walls.
For the Sheraton Hotel project, the curved corridors and pre-function zones featured intricate inner and outer radius sweeps. Dongsheng’s specialized technical team resolved this structural challenge through advance-stage digital engineering:
Inner & Outer Arc Angle Calculation: Utilizing advanced laser spatial scanners and CAD software, we mapped the precise degree coordinates of all curved corridor boundaries prior to loom setup.
Custom Radial Weaving Layouts: Carpet pattern repeats were customized radially on automated Axminster looms, ensuring seamless floral and geometric continuity between the corridor carpet and guest room doorways.
Zero-Waste Edge Calibration: Precision pattern scaling reduced material cutting waste by over 12%, significantly lowering total procurement costs for the developer.
Local Maritime Heritage & Cultural Color Matching
A key design requirement of the hotel operator was embedding the historical identity of the host coastal city into the interior palette. Dongsheng’s color technicians matched over 16 custom yarn dye lots to recreate local maritime nuances:
Oceanic Depths & Sunlight Reflectance: In the executive conference rooms, deep indigo hues are paired with metallic gold line work, evoking sparkling sunlight across ocean waves.
Modern Chinese Fusion Ballrooms: The grand ballroom carpet blends modern minimalist linework with traditional Ginkgo leaf motifs, crafted via hand-shearing techniques to add three-dimensional depth and regal dignity.
Global Value-Added Service: On-Site Site Measurement for 10,000+ Sqm Projects
We understand that global architectural firms and international hospitality buyers face immense risk when specifying flooring for overseas construction sites. To eliminate dimension mismatches and ensure flawless site execution, Dongsheng carpet offers dedicated global engineering support.
For major overseas hotel contracts exceeding 10,000 square meters, our senior carpet engineers are available to travel directly to the project site anywhere worldwide to conduct precision laser measurements, verify floor moisture levels, and supervise seam layout plans (client covers round-trip airfare). This hands-on quality assurance guarantees that the physical installation matches the approved architectural renderings with zero discrepancy.

Our company can provide any production and manufacturing solutions for carpets, and can customize them according to your needs!